A scientifically and reasonably configured sand and gravel plant crushing production line not only enhances equipment production efficiency but also enables rapid cost recovery.Taking a 1,000-ton-per-hour crushing production line configuration as an example,we will discuss how to design this production line reasonably and the related issues such as the total cost of the entire configuration,as detailed below:
How to Design a Reasonable Hourly Thousand-Ton Complete Crushing Production Line
01.Select equipment based on raw material size and characteristics
Raw material size refers to the size of the material entering the primary crushing stage.Raw material size determines the selection of primary crushing equipment.Additionally,we should consider its hardness,clay content,and moisture content.
02.Select equipment based on the specifications,proportions,and applications of the finished aggregate
Different crushing equipment produces varying results,so selection must be based on actual production requirements.For example,to reduce excessive stone powder and meet environmental standards,necessary dust collection equipment and facilities should be installed on the production line.For severely polluted finished sand,multiple washings may be required to produce cleaner finished material.
03.Ensure that each piece of equipment can operate at full capacity.
When selecting the configuration of a stone production line,it is essential to fully consider the specific factors affecting various crushing equipment and choose appropriate crushing equipment based on the characteristics of different materials.Generally,for brittle materials with low Mohs hardness,such as limestone,talc,and cement(medium hardness or below),it is recommended to use jaw crushers or impact crushers for crushing operations.For materials like granite,it is recommended to use equipment with high-temperature resistance and high wear-resistant components,such as cone crushers,for production.
Common hourly thousand-ton complete crushing production line configuration schemes
1.Production line configuration for hard materials
Raw material names:river pebbles,granite,iron ore,quartzite,etc.
Finished product specifications:0-5 mm,5-10 mm,10-20 mm,20-30 mm
Equipment configuration:Raw material silo,ZSW600×150 vibrating feeder,PE1500×1800 jaw crusher,HXHP800 cone crusher,2YK3072 vibrating screen(6 units),and several conveyors.
2.Production line configuration for soft materials
Raw material names:Bluestone,limestone,coal gangue,dolomite,etc.
Output particle size:0-5mm,5-10mm,10-16.5mm,16.5-31.5mm
Equipment configuration:2 units of PE1000×1200 jaw crushers,4 units of PF-1320 impact crushers,4 units of circular vibrating screens,and several belt conveyors.
How much does it cost to configure a complete crushing production line with a capacity of 1,000 tonnes per hour?
As mentioned above,the equipment configuration for a production line varies depending on different requirements,so the corresponding prices will naturally differ significantly.Additionally,different manufacturers and brands are involved,so the exact cost of configuring a complete crushing production line with a capacity of 1,000 tonnes per hour should be confirmed by consulting the actual manufacturer.
