2025 Guide to 300 TPH Sand and Gravel Production Line: Equipment Setup, Costs, and Expert Tips

Sand and gravel are the backbone of construction, fueling everything from highways to skyscrapers. A 300 tons per hour (TPH) sand and gravel production line is a robust solution for medium to large-scale operations, delivering high-quality aggregates for concrete, asphalt, and infrastructure projects. Setting up such a line requires careful planning, from selecting the right equipment to budgeting for costs. This comprehensive guide dives into the equipment configuration, pricing, and practical tips for a 300 TPH sand and gravel production line in 2025. Whether you’re a quarry operator, contractor, or investor, you’ll find the insights needed to launch a successful operation. Let’s break ground and explore how to build your production line!

What Is a 300 TPH Sand and Gravel Production Line?

A 300 TPH sand and gravel production line is a system of machines designed to crush, screen, wash, and process raw materials like river pebbles, limestone, basalt, or granite into usable aggregates at a rate of 300 tons per hour. These aggregates, ranging from fine sand (0-5mm) to coarse gravel (5-20mm or larger), are critical for construction, road building, and landscaping.

A typical production line includes:

• Vibrating Feeder: Delivers raw material to the crusher evenly.

• Jaw Crusher: Performs primary crushing, breaking large rocks into smaller pieces.

• Cone Crusher or Impact Crusher: Handles secondary crushing for finer aggregates.

• Sand Making Machine: Shapes and refines sand particles.

• Vibrating Screen: Sorts aggregates into different sizes.

• Sand Washing Machine: Cleans sand to remove impurities.

• Belt Conveyors: Transport materials between machines.

• Control System: Manages operations, often with automated controls.

This setup can process various materials, from soft limestone to hard basalt, and is ideal for quarries, construction firms, or aggregate suppliers aiming for high output.

Equipment Configuration for a 300 TPH Sand and Gravel Production Line

The equipment configuration depends on the raw material’s hardness, desired output sizes, and environmental factors. Below is a standard setup for a 300 TPH line, adaptable to materials like river pebbles, granite, or limestone.

Core Equipment

1. Vibrating Feeder (e.g., ZSW-490×110):

   • Capacity: 120-580 TPH

   • Role: Feeds raw material (up to 700mm) into the jaw crusher uniformly.

   • Features: Adjustable feed rate, durable steel frame.

2. Jaw Crusher (e.g., PE-750×1060):

   • Capacity: 110-320 TPH

   • Role: Primary crushing, reducing rocks to 100-250mm.

   • Features: High crushing ratio, deep crushing chamber, reliable performance.

3. Cone Crusher (e.g., HPT300 Multi-Cylinder Hydraulic):

   • Capacity: 100-350 TPH

   • Role: Secondary crushing for hard rocks (e.g., basalt, granite), producing 20-50mm aggregates.

   • Features: Hydraulic adjustment, high efficiency, low wear.

   • Alternative: Impact crusher (e.g., PF-1315) for softer rocks like limestone.

4. Sand Making Machine (e.g., VSI-8518):

   • Capacity: 100-260 TPH

   • Role: Shapes aggregates into fine sand (0-5mm) with cubic particles.

   • Features: High-speed rotor, adjustable output sizes.

5. Vibrating Screen (e.g., 3YK2160):

   • Capacity: 100-400 TPH

   • Role: Screens aggregates into sizes (e.g., 0-5mm, 5-10mm, 10-20mm).

   • Features: Multi-layer screens, high screening efficiency.

6. Sand Washing Machine (e.g., XS3200 Bucket-Type):

   • Capacity: 50-100 TPH

   • Role: Removes clay, silt, and impurities from sand.

   • Features: Large output, low water consumption.

7. Belt Conveyors:

   • Role: Connects equipment, transporting materials across the line.

   • Features: Customizable lengths, durable belts.

Auxiliary Equipment

• Raw Material Silo: Stores incoming rocks before feeding.

• Dust Removal System: Reduces dust emissions, meeting environmental regulations.

• Noise Reduction Devices: Minimizes operational noise for nearby communities.

• Sewage Treatment System: Recycles water from sand washing, saving up to 80% of water usage.

Configuration Example

For a 300 TPH line processing basalt (high hardness):

• Feeder: ZSW-490×110

• Primary Crusher: PE-750×1060 Jaw Crusher

• Secondary Crusher: HPT300 Cone Crusher

• Sand Making: VSI-8518

• Screening: 3YK2160 Vibrating Screen (3 layers)

• Washing: XS3200 Bucket Sand Washer

• Conveyors: Multiple B800 and B1000 belts

• Auxiliary: Dust collector, sewage thickener

For softer materials like limestone, replace the cone crusher with an impact crusher (e.g., PF-1315) for cost savings and efficiency.

Estimated Costs of a 300 TPH Sand and Gravel Production Line

The cost of a 300 TPH production line varies based on equipment quality, brand, customization, and location. Below is a breakdown of estimated costs in 2025, based on global market trends and supplier data.

Equipment Costs

• Vibrating Feeder: $10,000–$20,000

• Jaw Crusher (PE-750×1060): $30,000–$60,000

• Cone Crusher (HPT300): $50,000–$100,000 (or $20,000–$50,000 for an impact crusher)

• Sand Making Machine (VSI-8518): $30,000–$70,000

• Vibrating Screen (3YK2160): $15,000–$30,000

• Sand Washing Machine (XS3200): $10,000–$25,000

• Belt Conveyors: $5,000–$20,000 (depending on length and quantity)

• Auxiliary Systems (dust, noise, sewage): $10,000–$30,000

Total Equipment Cost: $160,000–$425,000

Additional Costs

• Installation and Setup: $20,000–$50,000, including foundation work and labor.

• Shipping and Import Duties: $10,000–$30,000, depending on location (e.g., higher in the U.S. or Africa due to freight).

• Site Preparation: $5,000–$20,000 for land clearing, power supply, and access roads.

• Maintenance and Spare Parts: $5,000–$15,000 annually for wear parts (e.g., crusher liners, screen meshes).

• Operational Costs: Electricity, water, and labor vary by region (e.g., $0.10–$0.20 per ton of output).

Total Initial Investment: $200,000–$550,000

Regional Price Variations

• China: $200,000–$350,000 due to local manufacturing (e.g., Baichy, LZZG).

• India: $180,000–$320,000, with competitive pricing from manufacturers like Propel Industries.

• United States: $300,000–$550,000 due to higher labor, shipping, and regulatory costs.

• Africa (e.g., Nigeria, Kenya): $250,000–$450,000, factoring in import duties and logistics.

Material Costs

Raw material costs affect profitability. In 2023, U.S. construction sand and gravel averaged $12.20 per metric ton, with prices rising due to demand. Local sourcing can reduce costs, especially if your site has access to riverbeds or quarries.

Example: A quarry in China configured a 300 TPH basalt line for $250,000, including a jaw crusher, cone crusher, and sand washer, achieving a 20% cost saving by sourcing locally.

Factors Affecting Equipment Selection and Costs

Several factors influence the equipment and cost of a 300 TPH production line. Understanding these helps you optimize your setup.

1. Raw Material Type

• Hard Rocks (e.g., basalt, granite): Require durable crushers like cone crushers with multi-cylinder hydraulics, increasing costs by 10-20%.

• Soft Rocks (e.g., limestone, marl): Use impact crushers for lower costs and faster processing.

2. Output Specifications

• Fine Sand (0-5mm): Needs a sand making machine and washer for high-quality concrete sand.

• Coarse Gravel (10-20mm): Requires robust screening and less washing, reducing costs.

• Mixed Aggregates: Multi-layer screens ensure precise sizing but add $5,000–$10,000.

3. Environmental Regulations

• Dust Control: Dust collectors or water sprays add $5,000–$15,000 but are mandatory in many regions.

• Water Recycling: Sewage treatment systems save water and comply with laws, costing $10,000–$20,000.

• Noise Reduction: Enclosures or mufflers add $2,000–$5,000.

4. Brand and Quality

• Reputable brands like Baichy, LZZG, or Metso charge more ($200,000–$400,000) for reliable equipment and after-sales support.

• Lesser-known manufacturers offer lower prices ($150,000–$250,000) but may lack durability or spare parts availability.

5. Stationary vs. Mobile Setup

• Stationary Line: $200,000–$400,000, ideal for fixed quarries with long-term production.

• Mobile Line: $250,000–$550,000, suited for temporary sites or urban projects, with wheels or crawler tracks for mobility.

6. Location and Logistics

• Proximity to Suppliers: Local sourcing in China or India reduces shipping costs.

• Import Duties: High tariffs in Africa or the U.S. can add 10-20% to equipment costs.

• Site Accessibility: Remote sites require additional infrastructure (e.g., roads, power), increasing setup costs by $10,000–$30,000.

Benefits of a 300 TPH Sand and Gravel Production Line

Investing in a 300 TPH production line offers several advantages:

• High Output: Produces 2,400–3,000 tons daily (8-10 hours), meeting large project demands.

• Versatility: Processes various materials and sizes, from sand for concrete to gravel for roads.

• Efficiency: Modern equipment reduces energy use (e.g., 1-2 kWh per ton) and maintenance downtime.

• Profitability: With sand and gravel priced at $10–$50 per ton, a 300 TPH line can generate $3,000–$15,000 daily revenue.

• Sustainability: Water recycling and dust control align with environmental standards, enhancing community acceptance.

Top Manufacturers for 300 TPH Production Lines

Several global manufacturers offer reliable equipment for 300 TPH sand and gravel lines. Here are some trusted options:

1. Baichy Machinery (China):

   • Products: Full production lines, including jaw crushers, cone crushers, and sand washers.

   • Price: $200,000–$350,000 for 300 TPH.

   • Features: Customizable designs, exports to 100+ countries, lifetime spare parts.

   • Contact: www.baichy.com

2. LZZG (China):

   • Products: Sand washing and processing plants with 50-300 TPH capacity.

   • Price: $180,000–$320,000.

   • Features: High output, low maintenance, water-saving systems.

   • Contact: www.lzzgmachine.com

3. China First Engineering Technology Co., Ltd. (CFTC):

   • Products: Basalt and granite production lines with advanced crushers.

   • Price: $220,000–$400,000.

   • Features: Robust equipment, free process design, 24/7 support.

   • Contact: www.cftccrusher.com

4. Propel Industries (India):

   • Products: Crushers and screens for 200-400 TPH lines.

   • Price: $190,000–$340,000.

   • Features: High-quality components, exports to Africa and Asia.

   • Contact: www.propelind.com

5. Metso (Finland):

   • Products: Premium crushing and screening solutions.

   • Price: $350,000–$550,000.

   • Features: Cutting-edge technology, global service network.

   • Contact: www.metso.com

To secure the best deal, request quotes from multiple suppliers, compare configurations, and inquire about warranties and spare parts.

Practical Tips for Setting Up a 300 TPH Production Line

1. Assess Raw Materials:

   • Test your material’s hardness and size (e.g., ≤700mm for jaw crushers) to choose the right crushers.

   • Source locally to reduce transport costs (e.g., $12.20/ton in the U.S.).

2. Plan Site Layout:

   • Allocate space for equipment, stockpiles, and access roads (e.g., 1-2 acres).

   • Ensure stable power (e.g., 200-300 kW) and water supply for washing.

3. Prioritize Environmental Compliance:

   • Install dust collectors and water recycling systems to meet regulations and avoid fines.

   • Engage with local communities to address noise or environmental concerns.

4. Compare Quotes:

   • Contact at least three manufacturers for detailed proposals, including equipment specs and installation costs.

   • Negotiate for discounts or free spare parts, especially for bulk orders.

5. Invest in Training:

   • Train operators on equipment use and maintenance to minimize downtime (e.g., 1-2 days of training from suppliers).

   • Use manufacturer manuals or online tutorials for troubleshooting.

6. Monitor Operating Costs:

   • Track electricity (e.g., $0.10–$0.20/kWh), water, and labor costs per ton.

   • Regular maintenance (e.g., replacing crusher liners) saves 5-10% on repairs.

7. Test the Line:

   • Run a trial production (e.g., 1-2 days) to check output quality and equipment performance.

   • Adjust settings (e.g., screen mesh size) to meet client specifications.

Case Study: Real-World 300 TPH Production Line

A quarry in the Philippines set up a 300 TPH basalt production line in 2024 with equipment from LZZG:

• Configuration: ZSW-490×110 feeder, PE-750×1060 jaw crusher, HPT300 cone crusher, VSI-8518 sand maker, 3YK2160 screen, XS3200 washer, conveyors, and sewage treatment system.

• Cost: $280,000, including installation and shipping.

• Output: 300 tons/hour of 0-5mm sand and 5-20mm gravel for concrete and road projects.

• Outcome: The line produces 2,500 tons daily, generating $30,000 in revenue at $12/ton. Water recycling saves 80% of washing water, reducing costs.

Emerging Trends in Sand and Gravel Production (2025)

The industry is evolving, impacting equipment and costs:

• Automation: PLC-based control systems reduce labor costs by 10-15% and improve precision.

• Eco-Friendly Tech: Water recycling and dust suppression systems are standard, adding $10,000–$20,000 but ensuring compliance.

• Mobile Plants: Demand for mobile 300 TPH lines is rising for urban projects, with prices stabilizing as production scales.

• Material Prices: Sand and gravel prices are increasing (e.g., $12.20/ton in the U.S.), boosting profitability.

Conclusion

A 300 TPH sand and gravel production line is a powerful investment for meeting construction demands, with equipment costs ranging from $200,000 to $550,000. By selecting the right configuration—vibrating feeder, jaw and cone crushers, sand maker, screen, and washer—you can process diverse materials efficiently. Factors like material type, environmental regulations, and location shape costs, so thorough planning and supplier comparisons are key. Partner with trusted manufacturers like Baichy, LZZG, or Metso, and leverage tips like local sourcing and operator training to maximize value.